MORE ACCURACY MORE SPEEDY MORE RANGE: SUNKYE MILITARY MISSILE CONNECTOR & UMBILICAL CONNECTOR

The NEW medium-short range conventional missile, early warning is difficult, intercept even more difficult. It’s a challenge of the connection performance of military-grade weapon systems.

Traditionally, the DF17, a “medium-short range conventional missile” with a range of more than 1,000 kilometers, has been listed as a strategic weapon.

It seems strange.

But actually — this is not nonsense.

In the 21st century, the distinction between traditional strategic and tactical weapons is blurring.

On the one hand, the b-52 and b-2 strategic bombers of the United States were heavily used for tactical missions and even considered has used trident D5 or minuteman 3 missiles to carry conventional warheads for tactical strike missions.

On the other hand, China is now heavily armed with precision strike medium – and long-range missiles with military grade connector that are increasingly strategic.

Because these missiles can destroy thousands of vital targets simultaneously in minutes — in other words, Could disable the U.S. military base in a matter of minutes, Such a strike would be as effective as a nuclear weapon. So these conventional missiles have strategic deterrence.

Currently, DF-26, DF-16, DF-15b, M-20 missiles, and the eagle-20 anti-ship missile under development are both “water drift missiles”, Russia “Iskander”, “Dagger”, and the first generation of hypersonic missiles developed by the U.S. army, navy and air force based on the army’s AHW, all belong to the category of “water drift bomb”.

“Drift bombs” are characterized by re-entry into the atmosphere (as “Iskander” is from the upper thin atmosphere into the relatively dense atmosphere),

The lift generated by the projectile body lifts the missile until it re-exudes the atmosphere, the warhead then re-enters the atmosphere and, after one or more hops, balances lift and gravity for a short period.

Sunkye Military Missile Connector & Umbilical Connector

The phenomenon of a missile gliding at high speed with a very low rate of descent at a given altitude in the atmosphere. However, the glide section of the “water drift” missile is much shorter than that of the lifting body.

To achieve the “medium-short range conventional missile” weapon system, the connection system of Umbilical connector, Standard Military connector and Space connector, etc. Sunkye Military connector rectangle series including Micro D connectors & Nano D connector in the different mounting of crimping/soldering/PCB to PCB/SMT to meet with various system solution applications and terminal device.

Sunkye Microminiature Connector Product Selection Guide
         
 R04R04JR04JCR04JDR04JSR04JS1R04JAR04JC
ApplicationsR04 Connectors are highly reliable, extremely small and higher density contacts configurations than traditional rectangular connectors.R04J Metal Shell High Density Connectors are designed for use with high performance terminal application.R04JC Sn-P bronze High reliable connectorsR04JD assembly hole is threaded hole: M2-6H connectorsR04JS Glue sealing connectorsR04JS Glass-Sinter sealing connectors are high performance in the harshest environment.R04JAR04JC
         
Available layoutsPlug and SocketPlug and SocketPlug and SocketPlug and SocketPlug and SocketSocketPlug and SocketPlug and Socket
         
Current Rating3A max.3A max.3A max.3A max.3A max.3A max.3A max.3A max.
         
ContactTwist PinTwist PinTwist PinTwist PinTwist PinTwist PinTwist PinTwist Pin
         
Contact Resistance10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.
         
Shell MaterialPlastic PPSMetalMetalMetalMetalMetalMetalMetal
         
Available layouts of contacts9,15,21,25,31,37 & 519,15,21,25,31,37,51,66,74 &1009,15,21,25,31,37,51,66,74 &1009,15,21,25,31,37,51,66,74 &1009,15,21,25,31,37 & 519,15,21,25,31,37 & 519,15,21,25,31,37,51,66,74 &1009,15,21,25,31,37,51,66,74 &100
         
Terminal MountingCrimpingCrimpingCrimpingCrimpingSolder CupSolder CupCrimpingCrimping
Solder CupSolder CupSolder CupSolder CupSolder CupSolder Cup
PCBPCBPCBPCBPCBPCB
Right angel 90°to PCBRight angel 90°to PCBRight angel 90°to PCBRight angel 90°to PCBRight angel 90°to PCBRight angel 90°to PCB
         
RoHSAvailbleAvailbleAvailbleAvailbleAvailbleAvailbleAvailbleAvailble
Plating
         
Factory TerminatedYesYesYesYesYesYesYesYes
         
Space ApplicationYesYesYesYesYesNoYesYes
Sunkye Nanominiature Connector Product Selection Guide
 R06R06FR06M2R06M3R06M8R06CR06S
        
ApplicationsR06 Connectors are used for all kinds of electric circuit system interconnection which have high density, micro,light, highly reliable requirement. It can meet light and miniaturize demand.R06F Nano right angle PCB Connector series with characters of high density, micro, light, highly reliable. This series have 3 kinds of tail length,which adapts to the diversified needs of products shapeR06M2 Twist flexible micro pin (twist pin), 0.635mm pitch, micro miniature outline dimensionR06M3 Screw nut locking, it is gently when inserted and extract, stably lockedR06M8 is free mounted, not fixed, usually mated with receptacle which have nut. Recommended JC types of screws, tight by miniature stright screwdriver.R06C crimp termination High reliable connectorsR06S stright to PCB which have 3 kinds of tail length, customized produce for another length
        
Available layoutsPlug and SocketPlug and SocketPlug and SocketPlug and SocketPlug and SocketPlug and SocketPlug and Socket
        
Current Rating3A max.3A max.3A max.3A max.3A max.3A max.3A max.
        
ContactTwist PinTwist PinTwist PinTwist PinTwist PinTwist PinTwist Pin
        
Contact Resistance10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.10 milliohms max.
        
Shell MaterialMetalMetalMetalMetalMetalMetalMetal
        
Available layouts of contacts9,15,21,25,31,37,51,65&699,15,21,25,31,37,51,65&699,15,21,25,31,37,51,65&699,15,21,25,31,37,51,65&699,15,21,25,31,37,51,65&699,15,21,25,31,37,51,65&699,15,21,25,31,37,51,65&69
        
Terminal MountingCrimping
Solder Cup
PCB
Right angel 91°to PCB
Right Angle to PCBVertical SMTHorizontal SMTStraddle Flexible SMTCrimping
Solder Cup
PCB
Right angel 90°to PCB
Stright to PCB
        
RoHS
Plating
AvailbleAvailbleAvailbleAvailbleAvailbleAvailbleAvailble
        
Factory TerminatedYesYesYesYesYesYesYes
        
Space ApplicationYesYesYesYesYesYesYes

Sunkye is a professional connector manufacturing company. We provide Micro Crimp Connectors, PCB Connectors, speedy connector, mil spec connectors and so on. Want to know more? Please contact us.

SUNKYE GUIDES YOU TO KNOW ABOUT MICRO MINIATURE RF CONNECTORS

Micro miniature rf connectors, also known as RF connectors, are usually considered as components mounted on cables or instrumentation. They act as electrical connectors or separate components of transmission lines, mainly as bridges.

Compared with other electronic components, the development history of RF connectors is relatively short. In 1930, the earliest RF connector, UHF connector, was born. During World War II, due to the urgent need for war, with the development of radar, radio and microwave communications, there were medium-sized series of N, C, BNC, TNC, etc.

After 1958, SMA, SMB, SMC and other micro miniature rf connectors appeared. In 1964, the U.S. military standard MIL-C-39012 “General Specification for Radio Frequency Coaxial Connectors” emerged. Since then, RF connectors have begun to develop towards standardization, serialization and generalization.

Generally speaking, the main designation of general rf connectors is domestic and foreign. The main designation of special products is specified by detailed specifications, and how to standardize the use of symbols.

The model of general mil spec rf connectors is composed of two parts: the main name code and the structural form code, separated by a short horizontal line “-“. Other situations that need to be explained can be specified in the detailed specifications and separated by short transverse lines and structural form codes.

Sunkye is a qualified mil spec military connector manufacturer and supplier, who support custom connectors for a complete range of high-performance applications. A wide variety of military connector options are available to you, feel free to contact us.

Sunkye is one of professional military connector manufacturers. We provide Micro Crimp Connectors, PCB Connectors, rf connectors guide, micro rf connector, d sub connector and so on. Want to know more? Please contact us.

MILITARY MARINE: SUBMARINE SOLUTIONS

The harsh environments submarine encounters include extreme hot and cold temperatures and extensive pressure cycling. Water is an excellent conductor of sound (much better than air), and submarines can detect and track comparatively noisy surface ships from long distances. Modern submarines are built with an emphasis on stealth and more tiny interconnect systems.

Marine grade electrical connectors used in submarine and other deep sea applications in military electronic field must bear pressure, temperature change, seawater corrosion and other impacts.

One of the worst environments that military spec electrical connectors must endure is the deep sea. So, Sunkye innovated  waterproof marine electrical connectors used for diving into the deep sea must bear high pressure, while the submarine must bear constant pressure cyczale. Other tests include temperature cycling, seawater corrosion and other different types of impact.

The secondary forming of high reliability cable is also the key of underwater application. On the outboard side of the submarine, the cable assembly connected to the bulkhead connector is usually cable termination and overmolding to the plug. This kind of waterproof marine electrical connectors will bear a lot of pressure, including electrochemistry and so on.

Sunkye is a professional connector manufacturer company. We provide Micro Crimp Connectors, PCB Connectors, submarine connectors, marine grade connectors, waterproof connectors marine, d sub connector and so on. Want to know about connector manufacturer company? Please contact us.

ELECTRICAL CONNECTOR

Electrical connectors are key devices that join electrical circuits, equipment, terminal, and application together. Most connectors are removable (a pair with plug and socket) or temporary(removable contacts, pogo pin, insulator, backshell, and shell), but some can be permanent (Sunkye twist pin connector). HTHP electrical connectors make electronic products easier to assemble and manufacture. They also ease circuit repairs and allow flexibility in design and modification. They are used extensively on circuits for communications, industrial machinery, railway, defense system, landing radar, UAV, sensor system, and special field. Sunkye is uniquely qualified to deliver turnkey custom solutions with a complete range of High-Pressure, High-Temperature (HPHT) electrical connectors.

Sunkye is a professional medical connector supplier, we provide oil in electrical connector, industrial connectors electrical, marine electrical connector, d sub connector, automotive pcb connectors and etc. Want to know more? Please contact us.

Custom Connectors

There are many kinds of connectors, including 2pin and 4Pin types, or other numbers of pins. Some of them can be used as waterproof products, and some of them adopt different electroplating, different directions, welding technology, fasteners and assembly aids. Therefore, connector series products have numerous variants.

Nowadays many connector models are standard configuration, which means there is no mold cost. However, the disadvantage is that the delivery time of connector models may be relatively long. Sometimes, standard solutions may not match your needs. Unique applications and equipment require special electrical connectors. However, custom connector manufacturers and consumers now have many types of connector options. If you can’t find a product that meets your needs, you can use customized connectors. Customized connectors are specially designed and manufactured to meet the specific specifications you need. You can adjust the characteristics, performance, model, etc. of the equipment. It can not only make minor changes to existing products, but also create new products.

Application Of Custom Connectors

Customized Ultra-light small size the most harshness environment temperature application in Standard & Non-Standard Parts & Terminal Interconnect Solution.

What Type of Custom Connectors Sunkye Offer?

Sunkye committed to leading the world’s highest performance custom interconnector solution in EMI Filter, Multi cable assembly, PEEK terminal, PEEK insulator, silicone rubber parts, hermetically-sealed connectors, HTHP connectors, custom rf connectors, waterproof & chemical resistance connectors, ultra nano miniature connectors. Sunkye offers cost-effective solutions for any custom, semi custom connector or cable component. Our team of engineers is dedicated to design and manufacture the highest quality interconnection solutions for every customer. Our minimum order quantity is low and delivery time is short, which can help you enter the market quickly.

What Sunkye Consider When Producing Your Custom Connectors?

Custom connectors are suitable for different special application environments. Customized ultra-small, ultra-light and ultra-thin connection terminals can be customized. Non-standard parts (sealing parts, transmission parts, and replacement parts, etc.) can be customized to the highest level of the end use. Increase industry differentiation and competitiveness of products.

Sunkye will take into account the product space constraints, current load capacity, connector design, connector functional requirements, connector replaceability needs and connection stability and other factors to build for you.

If you can’t find the type you need in a series of standard connectors, create your own custom electrical connector! You may need to spend some extra time and money, but in this way, you can make sure that the custom connector matches your application perfectly.

Sunkye is a professional medical connector supplier, we provide connector mil spec, connector mil, custom industrial connectors and etc. Want to know more? Please contact us.

AVIONICS

Avionics connectors  for sophisticated avionics packaged in ultra mini size, lighter configurations to control system and manage communications, onboard computers for UAV/UMV, and multiple subsystems throughout the platform and system of the application.

Sunkye is a professional medical connector supplier, we provide aviation electrical connectors

aviation wire connectors, mil spec connectors, military socket and etc. Want to know aircraft connectors market? Please contact us.

Automotive Electrical Connectors

Sunkye automotive series connectors onboard power applications in the rail market allow for multiple customer-defined configurations, enable easy assembly and further enhance flexibility with the ability to integrate local cabling and components.

As one of the professional auto electrical connectors manufacturers, Sunkye provides high-quality mil spec connectors and custom connectors for automotive, on and off-highway, and hybrid and electric vehicles to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages, and batteries. Automotive power connectors are built to withstand tough conditions and suit the needs of varying applications.

Application Of Different Types of Auto Connectors

Sunkye automobile connector support high sports performance high-temperature 280℃ connector, Anti-Water & Oil the advantage of heat exhaustion resistance improve the matching performance of the whole automatic. Sports High-Performance Automobile requiring for high-temperature heat exhaustion resistance & high-performance sporting. Sunkye family D108 removable connector Series will reach the high performance which you are thinking.

Features of Sunkye Automotive Power Connectors

The series’ removable and interchangeable modules also simplify new and retrofit installations. 

Mitigate maintenance requirements, lower the total cost of ownership, and provide space and weight savings. 

Sunkye automotive military electrical connectors types include Ip68 waterproof connector, D108 circular electrical connector, MIL-DTL-26482 small circular connector, are Qualified for harsh-environment, high temperature, anti-oil working environment. 

High performance to supports multi-parallel for the testing programming for the high-performance sports racing cars parallel durability and performance programs covering more than 50,000 km, with various 24- and 36-hour tests being completed by multiple Race Prototype (RP) cars under the extreme pressure of endurance racing. The latest high-performance sports racing cars aerodynamics match with the lightweight design carbon fiber materials developed to deliver even greater levels of stability and aerodynamic efficiency than its road car stablemate.

Meanwhile, the Sunkye automotive terminal connectors also support multi-lane of sensors and data analysis capabilities developed in automotive.

When deciding which Mil-Spec automotive connector will suit your needs, there a few things to consider:

Each connector kit is sold as pictured, with contacts as well as insert / removal tools.

A “Matched Set” is comprised of a plug and receptacle.

Accessory threads are provived for backshells and SB adapters. Sold seperatley.

Heat shrink boots are available and sold seperatley. See product listings for details.

If you are looking for reliable professional automotive connector suppliers, Sunkye will be your best choice!

Sunkye is a professional automotive electrical terminals manufacturers, we provide connector auto, connector mil spec, military connector assembly, d sub connector and etc. Want to know the automotive plug types? Please contact us.

Aircraft Connector/UAV Connector

Modern military and commercial aircraft use a large number of electrical and electronic systems to monitor and fly the aircraft, manage the engine, provide communication, etc. at the same time, coupled with some entertainment equipment, the installation of these systems means that each aircraft needs hundreds or even thousands of connector devices.

As we all know, manufacturers in the aerospace field have the highest requirements for the electrical and electronic interconnection industry. As with the military, the selection and use of aerospace connectors are greatly influenced by standards and approvals, overall performance and weight, and space savings.

The location and application determine the requirements to be met by the connector. These requirements include dielectric withstand voltage, operating temperature, insulation resistance and electromagnetic interference resistance, vibration / shock, flammability and smoke / toxicity, etc. Generally, the most important requirement for airborne electronic connector is to be able to handle shock, vibration, general durability and temperature cycle.

Application Of UAV/Aircraft Connector

Sunkye EMI filtered Connector is designed to meet stringent aerospace performance requirements. Each connector series is offered with standard low-pass Pi or C filter arrays, or with customized filters to meet specific frequency and capacitance requirements. Thermally conductive epoxy protects the filter package from mechanical and heat stress and also provides a waterproof seal. All filtered receptacles are intermateable with standard plugs and connector savers, and each respective family of connectors is supplied with a range of shell styles in both environmental and hermetic configurations.

Advantages Of Rectangular Aircraft Connectors/UAV Connectors

Rectangular connectors can stack multiple connectors, so they can provide higher contact density. This is a big advantage if the space is limited and the I / O count is high. At the same time, connection and wiring density are also very important size considerations.

Why Choose Sunkye As Your Aircraft Connectors/UAV Connectors Supplier

It is worth mentioning that because of the increasing frequency and data transmission requirements of commercial aircraft, the connectors of commercial aircraft need multi-function to meet different applications. Includes insertion options for signal, power, RF, and fiber terminals, as well as hybrid insertion that can include all of these options.

For the aircraft electrical cable connectors applied in the fuselage, higher data transmission rate and the distance that data must pass are also critical. Some solutions need to design the signal integrity of the whole cable components and connectors, and select the solid and reliable connectors that meet the requirements of data rate and EMI shielding.

For high-speed data links (copper optics, fiber optics) are increasing. If the aircraft power connectors can adapt to the high speed, but still can not make the terminal too cumbersome, it can meet the needs of more customers.

Sunkye is one of the professional medical connector suppliers, we provide aircraft electrical terminals, airline cable connectors, aircraft electrical connectors and etc. Want to know more? Please contact us.

Aerospace Electrical Connectors

Connectors are almost everywhere in military and aerospace applications. As the interconnection of transmission signal and power, aerospace D sub space grade connectors must meet the requirements of strict outgassing and residual magnetism test to be suitable for aerospace applications.

Ground to satellite communication is a massively challenging undertaking. People need data fast, with high signal integrity, to quickly assess the message and make decisions. A poor or delayed signal may lead to a wrong conclusion or missed opportunity.

Standards of MIL-C-5015, MIL-C-26482, MIL-DTL-38999, MIL-DTL-55302, MIL-DTL-83513, MIL-DTL-32139.

Application Of Aerospace Electrical Connectors

Connectors are an important basic component that is almost ubiquitous in military and aerospace aircraft & aerospace applications and serves as interconnects for transmission signals and power, which has to meet stringent testing for outgassing and residual magnetism to be suitable for use in airspace & aerospace applications , meanwhile, match for system requiresment of anti-irradiation, high-performance vacuum outgassing, adapt to ultra-high temperature and ultra-low temperature extreme environment, non-magnetic, prevent harmful gas intrusion, anti-condensation, vacuum cold welding technology.

Three Basic Types Of Aircraft D Sub Connectors  Classified From A Technical Point Of View

① According to the connection mode: there are threaded connection, bayonet (quick) connection, bayonet lock connection, push-pull connection and direct plug connection;

② According to the shape: circular and rectangular (cross section);

③ According to the working frequency: low frequency and high frequency (with 3MHz as the boundary);

Three Types Of Technical Parameters Of Aerospace Electrical Connectors

① Electrical performance: rated voltage, rated current, contact resistance, withstand voltage and insulation resistance, shielding, RF anti-interference attenuation value;

② Mechanical properties: number of contact pairs and pinhole, installation mode and shape, shell material, insulator, contact, mechanical life, etc.

③ Environmental technical performance: working temperature, working height, vibration, impact, constant acceleration, leakproofness, salt fog, moisture and mould resistance, etc.

Among all the aerospace connector manufacturers, Sunkye can be the one you are looking for.

Sunkye is a professional medical connector supplier, we provide space grade connectors, aerospace d sub connectors, micro dsub connectors, micro 38999 connectors, d sub connector and etc. Want to know aerospace connectors market? Please contact us.

HOW TO PREFABRICATE CABLES FOR WATERPROOF CONNECTORS?

For some industries, the waterproof connector is very necessary, so that it can protect the safety of the product, and it is also a guarantee for personal safety.

How to prefabricate cables for waterproof connectors?

XLPE insulated cables above 110kV level mainly use metal sheath to make the cables meet the waterproof requirements. The biggest feature of the metal sheath is that it is completely impermeable, so the cable with a metal sheath has very good radial water resistance. The main types of metal sheath are: hot-pressed aluminum sleeve, hot-pressed lead sleeve, welded wrinkled aluminum sleeve, welded wrinkled steel sleeve, cold drawn metal sleeve, etc.

The power cable can provide the input power for the waterproof connector system. This power supply uses the traditional wiring method, or a standard waterproof plug is installed on the power supply end, and a required socket connector can be prefabricated on the other side.

The extension cable needs to be installed with an inner socket or plug at the end of the relevant cable, and the wiring cable needs to be equipped with a plug and a bare wire end for the waterproof plug to connect the final device.

Breakout connector: The waterproof plug can be pre-installed on site to provide direct wiring for electrical user devices. All waterproof connectors marine are delivered with a stress-reduced housing and are compatible with all common types of cables. According to the requirements, the waterproof plug has a spring or screw connection technology.

Sunkye is a professional ip68 waterproof power cable connector manufacturer and supplier, who support custom connectors for a complete range of high-performance applications. A wide variety of military connector options are available to you, feel free to contact us.

Sunkye is a professional medical connector supplier, we provide connector mil spec, waterproof d connectors, mil spec connectors and etc. Want to know more? Please contact us.

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